Why Are There Color Inconsistencies Between Batches of Flooring?

When you’re planning a flooring project, it can take some time before you find the perfect flooring color or finish. It’s important that the color works for your room, your paint colors, and the colors of the decor. But if you buy flooring from multiple batches, you might notice flooring color inconsistencies, leaving you with a less-than-perfect finished product. Understanding why those inconsistencies occur can help you avoid them and get the results you’re looking for.

Why Flooring Color Inconsistencies Occur

There are several causes of flooring color inconsistencies. If you order your flooring and then later need more, you might see a color mismatch even though you’ve ordered the same product in the same finish. Flooring dye lot differences occur because of the flooring manufacturing process.

Flooring materials are produced in a batch, which is sometimes called a dye lot when referring to a dyed product like carpet or tiles. Even with strict quality control, these color variations can occur because of issues like a change in the manufacturer’s raw material supplier, varying firing temperatures, changes in equipment calibration, and the glaze application process.

Keep in mind that you might also see flooring color variations that aren’t actually there. For example, if you view flooring on a digital display, like a computer screen, it can be difficult to get a sense of the product’s true shade. If you’re ordering flooring to match the colors of your decor or paint, it can be difficult to get a perfect match unless you view the flooring in person. Greatmats can send out flooring samples so you can verify a correct match before placing your order.

The lighting in your room will also impact the appearance of a flooring sample. Ideally, view the samples under the lighting present in the room where you’ll be installing the product. This will give you the most accurate idea of how the flooring will look once installed.

What to Do About Flooring Color Inconsistencies

Color inconsistencies can impact your flooring product, but there are several ways you can prevent or even work with flooring dye lot differences.

Buy All of Your Flooring From the Same Batch

To minimize any noticeable differences in your flooring, try to purchase all of the material that you’ll need for a project from the same batch or dye lot. That means you’ll want to buy all of the flooring you’ll use for your project at the same time.

We recommend ordering 10 to 15% extra to account for any cuts and damage that might occur during installation. Ordering a bit extra will also ensure you have some product left over, which you can store and then use for future repairs.

Mix Flooring from Different Cartons

If you’re working with variations in the flooring, then your installation method can help minimize those differences. As you install the flooring, mix planks or tiles from different boxes together. This strategy can help distribute any variations evenly, creating a more blended and natural look. For the best results, try to mix flooring from at least three different boxes or cartons.

Preview Your Layout

Before you install the flooring, lay out the tiles so you can preview how the finished floor will look. This strategy works well with hardwood, vinyl, and laminate flooring, since it lets you see any variations and patterns before you actually install the floor. Previewing the design lets you ensure that you’re achieving the desired aesthetic.

Ask Flooring Experts for Help

If you’re worried about any color variation or about how to best find matching flooring for a repair or expansion, don’t hesitate to consult a flooring expert or interior designer. These experts can provide you with helpful advice, including strategies on how to source matching flooring and how to best install it with your existing floor.

Contact Greatmats for Flooring Samples

At Greatmats, we’re proud to offer an extensive selection of flooring products, including planks, tiles, and carpet products available in a wide range of colors and finishes. We also understand how important it can be to avoid flooring color inconsistencies, and we’re dedicated to ensuring you’re pleased with the products you order.


Contact the Greatmats customer service team today with any questions about flooring finishes, how to calculate the amount of flooring you’ll need for a project, and how to order flooring from the same batch for consistent colors. We’re happy to answer any questions and can also provide samples so you can view the finishes in person before you place your order.