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How to Cut Foam Floor Tiles - Puzzle Mats - In 4 Simple Steps

By Brett Hart

Created: Oct, 2017 - Modified: Dec, 2024

Cutting an EVA foam puzzle mat is simple and can be done using a few everyday household items. If you have access to a straight edge, utility knife, and a pen, you can cut a puzzle mat yourself with ease, following this four-step process.

  1. Use a pen to mark where you'd like to cut.
  2. Align your straight edge with your cutting line and hold it firmly in place.
  3. Use a series of shallow scores to cut most of the way through the mat.
  4. Fold the mat back at the cut and finish cutting from the opposite side, following the crease.

Note: Having a fresh sharp blade is essential to creating a nice clean cut. Not only will it make the job of cutting foam squares much easier, but it also prevents the shredding, tearing, or fraying of the foam material, leaving you with a great finished look.