How To Custom Cut Staylock Orange Peel PVC Flooring Tiles with a Utility Knife

Date Published: 09-27 - 2025

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Custom cutting Staylock PVC Floor Tiles with an orange peel textured surface is a simple task. All you need is a sharp utility knife, a metal straight edge guide, ruler and marking tool. With these simple tools you can cut this fatigue relieving fitness flooring to fit around obstacles, such as support poles, or to fit a space for wall-to-wall installations.

If you have a new sharp blade in your utility knife, just use a series of shallow scores across the are you'd like to cut until you make it all of the way through the tile. Keep in mind that the support structure on the underside of the tiles does create a variation in thicknesses.

This flexible PVC plastic material will get the cleanest cut using this method. And it's easy. Power saws can also be used, but they will generate more friction and its best to use a saw in which the blade travels in a continuous motion in one direction. Saws that reciprocate (move forward and backward) will cause the tiles to vibrate when cutting, making the cutting process more difficult.
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